For this project, a digital grip gauge was designed for Lockheed Martin to measure the grip length of the aircraft skin of the F-35. The objective of the electrical group is to ensure that the gauge will be capable of recognizing when the measurement has stabilized. When stabilized, a light will turn on, which allows the operator to know the measurement is ready for reading. We developed three prototypes that each complete this objective. The first prototype uses two force sensitive resistors (FSR) powered by Arduino. The Arduino code is programmed to turn on a light when the forces on the sensors are equal for a certain range within different zones. The second prototype consists of a comparator circuit with two FSRs connected to a NAND gate. When both FSRs measure the same force, within a range, a light will turn on. The third prototype utilizes two small push buttons that complete a circuit. When both buttons are pressed, the circuit is completed and a light will turn on, indicating to the operator that the part is flush with the aircraft skin and the measurement is stabilized. While each of these prototypes satisfies the objective, the third prototype was ultimately selected due to size constraints of the gauge design.

Compressive line sensing is a process of acquiring data and reconstructing images. The objective of this study is to explore the impact of the two parameters that are used in the image reconstruction algorithm on the quality of the reconstructed image. These two parameters are the compression ratio and the line group. The compression ratio is the ratio of the number of measurements taken at each line vs. the resolution of each line. The line group is the number of lines that are grouped together and solved jointly when reconstructing the image. A higher compression ratio results in degraded image quality because less measurement data is used to reconstruct the image. The larger the line group, the better the quality of the image at a cost of longer computation time. The key is to find a balance between the compression ratio and line group choices so that the image is reconstructed with as little data as possible while still maintaining a high image quality. We will present images reconstructed with different compression ratio and line group based on the data obtained in air and in water.

The objective of our work is to design and build a depth gauge that efficiently and accurately measures the depth of a narrow hole, and give feedback via an electronic screen on the device. This design is being made for Lockheed Martin and will allow their employees to measure a large amount of rivet holes both quicker and more accurately than their current solution. Speeding up the measuring process while retaining accuracy will cut down on production time significantly. Our design was founded on the idea of a small hole gage, we modified the gage to be set up as a probe and anchor onto the back side of the hole. The probe has been coined as a “split-ball” due to its inner shaft splitting the outer shaft that contains a ball type end effecter. Our prototype has been through many iterations utilizing the on campus Fab Lab to 3D print most of our parts. Our mechanical team has been in close work with our electrical team to ensure that the mechanics and electronics function together seamlessly.

The objective of our work is to design and build a depth gauge that efficiently and accurately measures the depth of a narrow hole, and give feedback via an electronic screen on the device. This design is being made for Lockheed and Martin and will allow their employees to measure a large amount of rivet holes both quicker and more accurately than their current solution. Speeding up the measuring process while retaining accuracy will cut down on production time significantly. Our design is small enough to be held in one hand and contains a wire probe that is plunged into the hole and latches onto the other side. The probe is “Tweezer-like” in design, with two wires that collapse and expand with the use of a button. Many parts of our design are made using a 3D printer for convenience and repeatability. Our design is able to communicate with electronics stored within the gauge that measures the depth and displays to an LCD screen.

Klein Tools is a major hand tools manufacturer in US focused on electrical and utility applications for professionals. One of Klein Tools products is called a fish rod that is used by professional electricians to pull wiring through walls, conduit, and plenums to route wire from one place to another. The current fish rod assembly process at Klein Tools involves manual dispensing of glue into the metal connectors before affixing them to fiberglass rods. The objective of this Klein Tools-sponsored project is to improve the throughput of assembly system and increase the accuracy and the consistency of the amount of glue dispensed to reduce product failures and adhesive waste.

The overall system in development consists of an automated metal connector orientation system, conveyor belt assembly, a glue dispensing system and a control system. Through the application of vibratory hopper feeders, pneumatic rotary tables and grippers, sensing cameras, break line sensors, and a conveyor belt, the system will orient the metal connectors glue side up, and present the connectors with adhesive to the operator for final assembly of the fish rods.