The purpose of this project is to create a closed loop system that will enable a continuous drying cycle of mined limestone through a rotating cylindrical dryer. Our client, Lhoist North America, has tasked us with designing this system, and our biggest issue has been putting together the system on a limited budget. We have determine that the most efficient method of designing the system is to used scrapped equipment that Lhoist has available and reconfiguring it for our design, rather than buying a new system. Another challenge we have faced is the method of transporting the mined limestone due to its sand-like qualities. We believe that the most effective method of designing the system will be by altering scrapped material from Lhoist’s scrapyard to complete a closed loop system of the limestone for the rotary dryer.

Dryer Testing
The parameters which were used to test the dryer was that the incline was set at 5 degrees, and the dryer rpm was at 5 and 10. Further, we used four rows of 90-degree lifters followed by four rows of radial lifters. We tested using a small grain limestone sample to be a middle of the road test. Originally, we started testing with one scoop (one quart) inside the cylinder, started the motor and turned to the 10 rpm, and added one quart every ten seconds until 4 total scoops were through the cylinder. The time this took was consistently right around the 90 second mark. However, when the volume was turned up, the findings were more interesting. When we started with a full five gallons inside of the cylinder, turned the motor up until 10 rpm, and added another five gallons at the 30 second mark, the time that it took for all of the material to exit the cylinder was right around the 90 second mark, the same time as when only a gallon of material went through the dryer.

We accumulate several cloud services on Amazon Web Services (AWS) into developing a serverless system in the cloud that replaces the current technical support request, which occurs via calls, in a classroom setting. The instructor can notify the so-called IT person with a press on the programmable Internet of Things (IoT) button. We plan to deploy the system at our university as a way for class instructors to request help without interrupting the lecture. The system is low-cost thanks to AWS's pay-as-you-go policy and easy to install.

The most viable path to alleviate the Global Climate Change is the substitution of fossil fuel power plants for the generation of electricity with renewable energy units. The substitution requires the development of very large (utility-level) energy storage capacity, with the inherent thermodynamic irreversibility of the storage-recovery process. Currently the world also experiences a significant growth in the numbers of electric vehicles, which use very large batteries. A fleet of electric vehicles is equivalent to a relatively efficient storage capacity that may be used to supplement the energy storage system of the electricity grid. Calculations based on the demand-supply data of a large electricity grid show that, even though a fleet of electric vehicles cannot provide all the needed capacity for a large electricity grid, the superior round-trip storage efficiency of batteries significantly reduces the energy dissipation associated with the storage and recovery processes. A very small amount of battery storage significantly reduces the dissipated energy in the electricity grid. Also, improvements in the round-trip efficiencies of batteries are three times more effective than improvements in hydrogen storage systems.

The dryer is a steel cylinder, approximately 36 inches in diameter and five feet in length. The cylinder also spins at a rate up to 10 rpm. The inside surface contains 48 lifters. These lifters have two variants and are made of mild steel. They are designed to move limestone through the cylinder while the cylinder spins.